Automation Integrated Design and Concentration Continuous Production Extractor & Evaporator Process Machine
Product Details
| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- ZEE-001
- Condition
- New
- Customized
- Customized
- Voltage
- 380V
- Processing Material
- Pharmaceutical, Food, Chemical and Other Industrie
- Transport Package
- Wood, Container
- Specification
- Customized
- Trademark
- Zhongwanfang Energy Tech
- Origin
- China
- HS Code
- 84198990
- Production Capacity
- 1000PCS/Year
Product Description
Extraction and concentration machine
Equipment overview
The extraction and concentration machine is a high-efficiency equipment that integrates traditional extraction (such as leaching and percolation) and concentration (such as evaporation and distillation) processes. It is suitable for the simultaneous extraction and concentration of effective ingredients in materials and is widely used in pharmaceutical, food, chemical, environmental protection and other industries. Its core advantage is to shorten the process flow, improve efficiency, reduce energy consumption, and reduce material loss and pollution risks.
The extraction and concentration machine is a high-efficiency equipment that integrates traditional extraction (such as leaching and percolation) and concentration (such as evaporation and distillation) processes. It is suitable for the simultaneous extraction and concentration of effective ingredients in materials and is widely used in pharmaceutical, food, chemical, environmental protection and other industries. Its core advantage is to shorten the process flow, improve efficiency, reduce energy consumption, and reduce material loss and pollution risks.
Application scenarios and industries
1. Pharmaceutical industry
o Extraction of traditional Chinese medicine: such as extraction and concentration of ginsenosides and flavonoids.
o Western medicine raw materials: purification and pre-drying treatment of antibiotics and vitamins.
2. Food industry
o Plant extracts: tea polyphenols, fruit and vegetable juice concentrates, natural pigments (such as chlorophyll).
o Seasonings: extraction and concentration of flavors and spices.
3. Chemical industry
o Solvent recovery: recycling and reuse of organic solvents such as ethanol and acetone.
o Polymer materials: concentration and purification of resin solutions.
4. Environmental protection field
o Wastewater treatment: reduction and resource utilization of high-concentration organic waste liquid.
5. Bioengineering
o Enzyme preparations/fermentation broth: bacterial separation, extraction and concentration of intracellular products.
o Extraction of traditional Chinese medicine: such as extraction and concentration of ginsenosides and flavonoids.
o Western medicine raw materials: purification and pre-drying treatment of antibiotics and vitamins.
2. Food industry
o Plant extracts: tea polyphenols, fruit and vegetable juice concentrates, natural pigments (such as chlorophyll).
o Seasonings: extraction and concentration of flavors and spices.
3. Chemical industry
o Solvent recovery: recycling and reuse of organic solvents such as ethanol and acetone.
o Polymer materials: concentration and purification of resin solutions.
4. Environmental protection field
o Wastewater treatment: reduction and resource utilization of high-concentration organic waste liquid.
5. Bioengineering
o Enzyme preparations/fermentation broth: bacterial separation, extraction and concentration of intracellular products.
Specification
Advantages comparison (compared with traditional split equipment)
Indicators | Extraction and concentration machine | Traditional split equipment |
Process time | Shortening 30%-50% | Requires multiple transfers, which takes a long time |
Energy consumption | Heat recovery, energy saving more than 30% | Independent heating, high energy consumption |
Occupied area | Compact design, saving space | Multiple equipment combinations, occupying a large space |
Labor cost | Automatic operation, 1-2 people can monitor | Manual intervention is required in many links |
Ingredient retention rate | Low temperature concentration, active ingredient retention rate> 95% | High temperature can easily destroy heat-sensitive components |
Product Description
Equipment features
1. Integrated design
o Extraction and concentration processes are integrated, no transfer container is required, reducing floor space and operation steps.
o Suitable for continuous production and improving the degree of automation.
2. High-efficiency concentration technology
o Adopt vacuum negative pressure, thin film evaporation, multi-effect evaporation and other technologies to quickly remove solvents (such as water, ethanol), and the concentration efficiency is increased by 30%-50%.
o Low-temperature concentration (40-80℃) protects the activity of heat-sensitive ingredients (such as plant extracts and enzyme preparations).
3. Intelligent control
o PLC or touch screen control system, which can set parameters such as temperature, pressure, time, etc., and monitor the operating status in real time.
o Automatic alarm function to prevent abnormal conditions such as dry burning and overpressure.
4. Energy saving and environmental protection
o Heat recovery system (such as secondary steam reuse) reduces energy consumption by 30%-50%.
o Closed design reduces solvent volatilization and meets environmental emission standards.
5. Multifunctional adaptability
o Can handle a variety of solvent systems such as water extraction, alcohol extraction, and oil extraction.
oSupports multiple modes such as dynamic extraction (stirring) and static extraction (immersion).
6. Safe and reliable
oMade of 304/316L stainless steel, corrosion-resistant and explosion-proof design, in line with GMP/FDA certification requirements.
oEquipped with CIP online cleaning system to reduce cross contamination.
o Extraction and concentration processes are integrated, no transfer container is required, reducing floor space and operation steps.
o Suitable for continuous production and improving the degree of automation.
2. High-efficiency concentration technology
o Adopt vacuum negative pressure, thin film evaporation, multi-effect evaporation and other technologies to quickly remove solvents (such as water, ethanol), and the concentration efficiency is increased by 30%-50%.
o Low-temperature concentration (40-80℃) protects the activity of heat-sensitive ingredients (such as plant extracts and enzyme preparations).
3. Intelligent control
o PLC or touch screen control system, which can set parameters such as temperature, pressure, time, etc., and monitor the operating status in real time.
o Automatic alarm function to prevent abnormal conditions such as dry burning and overpressure.
4. Energy saving and environmental protection
o Heat recovery system (such as secondary steam reuse) reduces energy consumption by 30%-50%.
o Closed design reduces solvent volatilization and meets environmental emission standards.
5. Multifunctional adaptability
o Can handle a variety of solvent systems such as water extraction, alcohol extraction, and oil extraction.
oSupports multiple modes such as dynamic extraction (stirring) and static extraction (immersion).
6. Safe and reliable
oMade of 304/316L stainless steel, corrosion-resistant and explosion-proof design, in line with GMP/FDA certification requirements.
oEquipped with CIP online cleaning system to reduce cross contamination.
Our Advantages
Core functions
1. Extraction function
o Solvent permeation extraction: accelerate the dissolution of active ingredients through heating and stirring.
o Countercurrent extraction: multi-stage countercurrent process improves the extraction rate.
2. Concentration function
o Vacuum decompression concentration: reduce boiling point and reduce thermal damage.
o Thin film evaporation: suitable for high viscosity or easy coking materials.
3. Auxiliary functions
o Filtration: built-in or external filtration device to separate drug residues and extracts.
o Solvent recovery: condensation system recovers organic solvents such as ethanol to reduce costs.
o Data recording: supports process parameter storage and export for easy quality traceability.
o Solvent permeation extraction: accelerate the dissolution of active ingredients through heating and stirring.
o Countercurrent extraction: multi-stage countercurrent process improves the extraction rate.
2. Concentration function
o Vacuum decompression concentration: reduce boiling point and reduce thermal damage.
o Thin film evaporation: suitable for high viscosity or easy coking materials.
3. Auxiliary functions
o Filtration: built-in or external filtration device to separate drug residues and extracts.
o Solvent recovery: condensation system recovers organic solvents such as ethanol to reduce costs.
o Data recording: supports process parameter storage and export for easy quality traceability.
Company Profile
Packing & Delivery
Certifications
FAQ
1. Are you a factory or trading company?
We are a factory
We are a factory
2. How long is the warranty period?
One year
One year
3. What's the main market of your company?
We have customers all over the world
We have customers all over the world
4.What's your delivery time?
Normally it is around 30 days, the exact time depends on product type and quantity.
Normally it is around 30 days, the exact time depends on product type and quantity.
5. What's the payment terms?
TT, etc
TT, etc
6. Can we visit your factory?
Welcome to visit our factory!
Welcome to visit our factory!
7. Where is your factory? How can we go there?
Our factory locates at Jiaozhou city, Shandong Province, who is very near the airport, you can take the plane to Qingdao Jiaodong International Airport and we will go to airport to pick up you.
Our factory locates at Jiaozhou city, Shandong Province, who is very near the airport, you can take the plane to Qingdao Jiaodong International Airport and we will go to airport to pick up you.
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